Aluminium Puller Machine Automation & Motion Control System for Aluminium Extrusion Puller Machine
Technical Specifications
Project CodeP3324
Commissioning2022
Scope of Work
• Automation and control system design
• PLC programming and sequence development
• HMI programming and operator interface setup
• Motion, speed, and position control
• Motors and variable frequency drives integration
• Puller gripping and movement control
• Synchronization with the aluminium extrusion process
• Sensors and field devices integration
• Control panel building and electrical wiring
• Safety interlocks and protection functions
• System testing, commissioning, and startup
• Electrical drawings and technical documentation
Results & Improvements
The implemented control system improved puller movement accuracy, speed synchronization, and operational reliability. It also reduced the risk of aluminium profile deformation and surface damage, enhanced production consistency, and supported safer and more efficient material handling.
Project Overview
EISAC Automation developed and integrated the automation and motion control system for an aluminium extrusion puller machine. The system was designed to coordinate the puller movement with the extrusion process and provide accurate control of pulling speed, position, and operating sequences.