Pharma GLEN Mixer Upgrade System – Siemens S7-1200 with GMP Integration Siemens S7-1200 Control System Upgrade & GMP Integration for Pharmaceutical GLEN Mixer
Technical Specifications
ClientGSK
Project CodeP3214
Commissioning2024
CountryEgypt
IndustryPharma
Scope of Work
• Existing GLEN mixer control system assessment
• Control system upgrade using Siemens S7-1200 PLC
• PLC programming and mixing sequence development
• HMI programming and operator interface design
• Control panel modification and electrical wiring
• Motors, sensors, and field devices integration
• Mixing speed, time, and operating parameter control
• Recipe and production settings management
• User access and operating authorization setup
• Alarm, event, and machine status visualization
• GMP-oriented control functions and documentation
• System testing, commissioning, and startup
• Software backup and technical documentation
Results & Improvements
The upgraded system improved machine reliability, mixing accuracy, and process repeatability. It also enhanced operator control, alarm management, production traceability, and operating consistency while supporting pharmaceutical GMP requirements.
Project Overview
EISAC Automation upgraded the control system of a pharmaceutical GLEN mixer using a Siemens S7-1200 PLC with GMP-oriented integration. The project included modernizing the machine controls and operator interface to provide accurate mixing sequence control, reliable process monitoring, and consistent production operation.