Pharma Tumbler Mixer Upgrade System – Siemens S7-1200 with GMP Integration Siemens S7-1200 Control System Upgrade & GMP Integration for Pharmaceutical Tumbler Mixer
Technical Specifications
ClientGSk
Project CodeP2345
Commissioning2023
CountryEgypt
IndustryPharma
Scope of Work
• Existing tumbler mixer control system assessment
• Control system upgrade using Siemens S7-1200 PLC
• PLC programming and sequence development
• HMI programming and operator interface design
• Control panel modification and electrical wiring
• Motors, sensors, and field devices integration
• Mixing time and operating parameter control
• User access and operating authorization setup
• Alarm, event, and process status visualization
• GMP-oriented control functions and documentation
• System testing, commissioning, and startup
• Software backup and technical documentation
Results & Improvements
The upgraded system improved machine reliability, mixing process repeatability, and operator control. It also enhanced process monitoring, alarm management, data traceability, and production consistency while supporting pharmaceutical GMP requirements.
Project Overview
EISAC Automation upgraded the control system of a pharmaceutical tumbler mixer using a Siemens S7-1200 PLC with GMP-oriented system integration. The project included modernizing the machine controls and operator interface to provide reliable mixing operation, accurate process monitoring, and controlled production sequences.